CAST IRON CONSTRUCTION
LEADWWELL uses only top quality well-ribbed casting. Finite Element Analysis (FEA) is used on each new casting to determine the size and location of all internal ribs ensuring high torsional stiffness and minimum vibration. The travel column design reduces the required floor space and provides excellent accessibility to the machine table. Heavy duty linear guide ways ensure accurate positioning and rapid travel for all axes. The cast iron base coloumn. saddle, headstock and table have over 10 times the dampening capacity of those from steel resulting in superior cutting performance.
B. AXIS
B-axis has a standard of one degree turning with oversized bearing.
The force driving position between the worm and worm gear has a curved surface which provides 2-3 times higher driving capacity than the conventional complex screws. The driving force is properly distributed, and this ensures the backlesh between teeth is controlled under 0.1mm.
SWING TYPE APC
The MH-series machine has a standard 2 pallet swing type changer system, the load position at the front of the machine allows easy loading and unloading of workpieces. The pallets are positioned and clamped to the table with four precision tapeer cones to ensure accuracy and rigidity. During the pallet changing cycle compressed air is blown through the cones to clean the clamping surfaces, removing chips and coolant. This air assures pallet location accuracy and long component life.
OVERSIZED TAPERED CONES
The B axis movement and Z axis cross movement are equipped with oversized tapered cones for extremely accurate pallet positioning. This assures outstanding machine accuracy.
The bigger O. D. of cones than other makers and over 75% contact surface each other for each pair. The rigidity and the repeatability of continous cutting with 0.001 degree better than the 1 degree divided cutting.
BALL BAR TESTING
LEADWELL uses a stringent ball bar test that checks not only linear accuracy but also machine geometry. This test ensures that each machine meets the three-dimensional squareness and accuracy requirements.
5 AXES ROTARY TABLE (OPTIONAL)
The contouring rotary with a minimum indexing increment of 0.001 offer simultaneous machining factions for complex profiles workpieces. Extra larger preloaded thrust bearings insure smooth and accurate table rotation.
Four clamping cones ensure accurate and repeatable pallet location slong with excellent rigidity.
CHAIN-TYPE MAGAZINE
- 40/60/90 available (MA-500i)
- 40/60/80/120 ABAILABLE (MH-630)
AUTOMATIC TOOL CHANGING SYSTEM
The high-speed ATC activates a high-pressure air blast to clean the spindle taper and pot to ensure accurate tool holding. Tools are automatically returned to their original location, eliminating tool interference from oversized tools in the magazine.
OPTIONAL
FEA REPORT (Finite Element Analysis)
Optimum
Section areas
Moments of inertia
Torsional constant
Plate thickness
Bending stiffness
Transverse shear
Vibration reduce
With FEA you can:
1- Predict and improve product performance and reliability
2- Reduce physical prototyping and testing
3- Evaluate different designs and materials
4- Optimize design.
HORIZONTAL MACHINING CENTER
EXCELLENT FOR DIVERSIFIED INDUSTRIES
Precision (profilled) parts machining
General mold machining
Automotive and motorcycle part machining
3C industries
Aerospace parts machining
Semi-conductor industries
FMC & FMS unmanned production lines
FACE MILL
PERFORMANCE MH-630
Removal rate - 600cc / min
Tool: θ125mm
Spindle Speed: 1500 rpm
Feed Rate : 150 mm/min
Width of cut : 80mm
Depth of cut : 5mm |
DRILL
Drilling : 60mm
Tool : θ60mm
Spindle Speed: 1500rpm
Feed rate: 100mm/min
Depth of cut: 55mm
|
|
|
TAP
Tapping M20
Spindle Speed 300rpm
Feed Rate 750mm/mm. |
RIGID TAP
Tapping M20
Spindle Speed 1000rpm
Feed Rate 2500mm/min. |
|
|
Item |
Model |
MH-500i |
MH-630 |
X axis travel |
mm(in) |
750(29.5) |
1020(40.2) |
Y axis travel |
mm(in) |
650(25.5) |
850(33.5) |
Z axis travel |
mm(in) |
700(27.5) |
950(37.4) |
Table size (LxW) |
mm(in) |
500x500(19.6x19.6) |
630x630(24.8x24.8) |
Max. table load |
kg |
500 |
1200 |
Spindle speed |
rpm |
6000 |
8000 |
Rapid traverse X/Y/Z |
m/min(ipm) |
30/30/30(1181/1181/1181) |
48/36/48(1889/1417/1889) |
Tool storage capacity |
pcs |
40 |
40 |
A.P.C number of pallets |
pcs |
2 |
2 |
spindle motor(30min)FANUC |
kw(hp) |
15(20) |
22(30) |
X/Y/Z axis motor |
kw(hp) |
4/4/4(5.4/5.4/5.4) |
6/6/7(8/8/9.4) |
Machine size(LXWXH) |
mm |
5650x3600x2820 |
6382x4700x3500 |
Machine weight |
kg |
15000 |
22500 |
STANDARD ACCESSORIES
Spindle oil cooler
Rigid tapping
Tool tip air blow system
Metric table
Fully enclosure guarding
Shower coolant
Chip conveyor inside machine (auger type)
Chip conveyor outside machine & Chip bucket
Work light
Alarm lamp
Heat exchanger
Remote MPG |
OPTIONAL ACCESSORIES
8000rpm spindle (MH-500i)
A.T.C. 60 tool magazine
Two speed gearbox
C.T.C. from A
Inch table
Linear scale (X/Y/Z)
Tool overload detection
Automatic tool length measurement
Automatic workpiece measurement
Coolant tool life management
Simple tool life management
Coolant gun
Oil skimmer
Oil mist collector
Air conditioner |
|